Document Intelligence for
Automotive & Manufacturing
FMEAs, FAIRs, control plans, and engineering change notices generate thousands of pages per product line. When an ECN is issued, the impact on existing FMEAs must be traced, manually, that takes weeks.
ECN impact analysis takes weeks, not hours
Tracing a single engineering change across 200 FMEAs requires manual cross-referencing that delays production decisions.
FMEA scores drift without anyone noticing
As designs evolve, severity/occurrence/detection scores in FMEAs become outdated. Nobody re-scores until an audit finds it.
BOMs from drawings don't match ERP
Flat parts lists from drawings lack hierarchy, revision tracking, and make/buy designations that procurement needs.
FAIR validation is entirely manual
Checking every dimension on a FAIR against the drawing is hours of work per part, and errors compound.
FMEA change-impact analysis, trace ECNs across entire FMEA portfolios
BOM extraction from drawings into multi-level hierarchies for ERP
AS9102 FAIR validation against drawing dimensions and tolerances
Control plan extraction and linkage to FMEA entries
Engineering change notice impact mapping across BOMs and FMEAs
Automated RPN recalculation when design changes are issued
FMEAs (Design & Process)
Failure mode tables parsed, severity/occurrence/detection scores extracted, RPN calculated. Change impact mapped when ECNs are issued.
First Article Inspection Reports (FAIRs)
AS9102 FAIRs structured and validated against drawing dimensions and tolerances.
Control Plans
Process control parameters extracted and linked to FMEA entries for traceability.
Engineering Change Notices
ECN impact automatically traced across affected FMEAs, BOMs, and control plans.
Bills of Material
Multi-level BOM hierarchies extracted from drawings with alternate parts and revision tracking.
Inspection Records
Dimensional inspection data, material certifications, and test results structured and linked to part numbers.
How does AI automate FMEA change-impact analysis in manufacturing?
When an engineering change notice (ECN) modifies a component, Pathnovo's AI agents trace the impact across every affected FMEA, recalculate RPN scores, update control plans, and flag any severity or detection rating changes. This replaces weeks of manual cross-referencing with hours of automated analysis at 99.5% accuracy.
What accuracy does AI achieve on BOM extraction from engineering drawings?
Pathnovo achieves 99.5% field-level accuracy on BOM extraction, including part numbers, quantities, material specifications, and parent-child assembly relationships. Models are trained on AIAG, IATF 16949, and OEM-specific BOM conventions across automotive and discrete manufacturing.
Can AI validate first article inspection reports (FAIRs) against drawings?
Yes. Pathnovo's agents extract every characteristic from engineering drawings, dimensions, tolerances, GD&T callouts, material specs, and cross-validate each FAIR entry per AS9102. Discrepancies are flagged with the specific balloon reference, reducing FAIR validation from days to hours.
Can you handle AIAG/VDA FMEA format?
Yes. Our models understand both AIAG 4th edition and the new AIAG/VDA harmonised format, including the 7-step approach.
How do you handle ECN impact analysis?
Our agents automatically map an ECN to affected FMEA entries, re-score where data supports it, and flag items needing human review.
What BOM formats do you support?
Any format, tabular PDFs, drawing title blocks, Excel exports, CAD BOM exports. We structure into multi-level hierarchies.
How do you validate AS9102 FAIRs against drawings?
We extract every characteristic from the drawing including dimensions, tolerances, and GD&T callouts, then cross-validate each FAIR entry. Discrepancies are flagged with the specific drawing reference.
What accuracy do you guarantee for FMEA extraction?
99.5% field-level accuracy on severity, occurrence, and detection scores. RPN calculations are validated automatically. Contractual SLA with remedy clause included.
How long does it take to process an FMEA portfolio?
A typical portfolio of 200 FMEAs is processed in two to three weeks, including extraction, cross-referencing, and ECN impact mapping. Rush processing available for product launch deadlines.
Do you integrate with SAP, Teamcenter, and Windchill?
Yes. We deliver structured output directly into SAP S/4HANA, Siemens Teamcenter, PTC Windchill, and Oracle EAM via certified connectors. No manual re-entry required.
What is the pricing model?
We price per document portfolio with a fixed-fee engagement model. You receive a firm quote after scoping your FMEA, FAIR, and BOM corpus. No per-page or per-cell surprises.
Do you offer a pilot engagement?
Yes. We run a paid proof-of-value on a representative subset, typically 20 to 50 FMEAs with associated drawings, so you can validate accuracy and integration before a full programme.
How do you handle data security?
All processing runs in your private cloud or on-premises environment. We comply with ISO 9001 data handling requirements and sign NDAs. No document data leaves your infrastructure.
Can you process legacy inspection records and paper-based FMEAs?
Yes. We handle scanned paper FMEAs, legacy Excel formats, and historical inspection records from any era. Our models are trained on decades of manufacturing documentation.
How do you support VDA quality standards?
We extract and validate against VDA 6.3 process audit requirements, VDA volume standards for FMEAs, and AIAG/VDA alignment rules. Non-conformances are flagged automatically.
How do you compare to manual FMEA management or KPO teams?
Manual teams take weeks per ECN impact analysis at 90% accuracy. KPO teams deliver Excel files needing re-entry. We deliver 99.5% accuracy, direct system integration, and full traceability in days.
What agent capabilities do you offer for manufacturing?
Our AI agents perform autonomous FMEA change-impact analysis, BOM hierarchy construction, FAIR cross-validation, RPN recalculation, and control plan linkage, each with human-in-the-loop checkpoints.
Can you scale across multiple product lines and plants?
Yes. We have processed FMEA portfolios spanning 50+ product lines across multiple plants simultaneously. Our architecture scales horizontally to handle enterprise-wide deployments.
See what your documents actually contain.
Send us 10 documents from your current project. We extract, reconcile, and show you exactly what we find in 48 hours, before any contract.
If the accuracy isn't what we promised, you owe us nothing.